Prevalence Of Missing Teeth In Adult Orthodontic Patients - A Retrospective Study On South Indian Population
Dr. I. GirishKumar1*, Dr.JyothiKiran H2, Dr. Pradeep. Subbaiah3, Dr.Raghunath N4, Dr. Ravi S5
1 MDS, Assistant professor, Dept. of Orthodontics &Dentofacial Orthopaedics, JSS Dental College & Hospital, JSS AHER, Mysore, Karnataka, India.
2 MDS,Associate professor, Dept. of Orthodontics &Dentofacial Orthopaedics, JSS Dental College and Hospital, JSS AHER, Mysore, Karnataka, India.
3 MDS, Assistant professor, Dept. of Orthodontics &Dentofacial Orthopaedics, JSS Dental College and Hospital, JSS AHER, Mysore, Karnataka, India.
4 MDS, Professor & HOD, Dept. of Orthodontics &Dentofacial Orthopaedics, JSS Dental College and Hospital, JSS AHER, Mysore, Karnataka, India.
5 Phd, Associate Professor, Dept. of Orthodontics &Dentofacial Orthopaedics, JSS Dental College and Hospital, JSS AHER, Mysore, Karnataka, India.
*Corresponding Author
Dr. I. GirishKumar,
MDS, Assistant professor, Dept. of Orthodontics &Dentofacial Orthopaedics, JSS Dental College & Hospital, JSS AHER, Mysore, Karnataka, India.
Tel: 8861546210
E-mail: docgirishkumar15@gmail.com
Received: May 04, 2021; Accepted: July 09, 2021; Published: July 19, 2021
Citation: I. GirishKumar, JyothiKiran H, Pradeep. Subbaiah, Raghunath N, Ravi S. Current Trends In 3D - Printing Technology And It’s Applications In Orthodontics – A Review. Int J Dentistry Oral Sci. 2021;8(7):3352-3361.doi: dx.doi.org/10.19070/2377-8075-21000682
Copyright: Dr. I. GirishKumar©2021. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution and reproduction in any medium, provided the original author and source are credited.
Abstract
Recent advances in3D- Printing technologies haspermitted a widespread distribution in the usage in different fieldof dentistry. 3D printing technology is fetchingcollectiveplace in biomedical applications which requires the custom made fabrication of prostheses and appliances related to patient-specific anatomy. Conventionally, the work comprehensivelyrelieson less accurate alginate impressions, which were turned into stone models of and surrounding structures of oral cavity. These models are used forfabrication of orthodontic appliances. Orthodontic appliance manufacturing is an exceptionallydifficult process that requires a high level of skill to accurately complete and provide the patient with optimal results. Digital technology reduces price, heavy workloads and human errors by automation of dental model fabricating process with 3D printing. This new technology also increases accuracy and efficiency. 3D printing also helps eliminate potential deficiencies and increased appointment alternatives through digital dentistry. This allows for more patient appointments, time management and a prospective increase of revenue in treatment outcome.This article provides recent trends and updates of application of 3-D printing in orthodontics.
2.Introduction
6.Conclusion
8.References
Keywords
3D Printing; Digital Technology; Orthodonticappliances.
Introduction
A 3Dimensional object was printed for the first time by Charles
Hull in the year 1983.Hull invented 3D printing which he named
“stereolithography”. 3D printing was founded in 1990 by WilfriedVancraen,
CEO and Director of Materialise NV, the first
Rapid Prototyping sector company in the Benelux region[1]. 3D
printing technology allows the user to create or print the 3Dimmensional
physical objects, prototypes, and production parts of
any shape or form a virtual digital model in a developingvariety of
materials including plastic material, cobalt, nickel, steel,aluminum,
titanium, etc. Those materials are joined in successive layers one
on top of the other through additive processes under automated
computer control. The 3D printing process usually initiates with
a 3D model, virtually obtained through scanning of a physical
object. The Slicing software automatically transforms the point
cloud into a stereolithographic file which is transferred to the additive
manufacturing machine for building the object.Today, 3D
printing has grown to be competitive with the traditional model
of manufacturing terms of reliability, speed, price, and cost of
use. In comparison with other technologies, additive manufacturing
is more effective due its ability to use readily available supplies,
recycle waste material, and has no requirements for costly tools,
molds, punches, scrap, milling, or sanding.Three-dimensional
printing is becoming commonplace in medicine for custom fabrication
of prostheses to replacement of the missing tissues[2]and
to provide scaffolding for tissue engineering.Even though subtractive
manufacturing has long been the technology of choice in
dentistry. Orthodontists are already familiar with several products
that use 3D printers, including Invisalign and Clear Correct straumann group manufacturing company.Computer-aided design and
manufacturing (CAD/CAM) software is used to process the file
and prepare it for printing. The software then breaks down the
objectinto small layers of 17-300 microns each, known as build
layers. The time required to produce 3D models depends on the
number of layers being printed the vertical height of the model,
than the number of models being printed. Every 3D printer requires
a computer workstation set up for the print job to build a
custom tray for fabrication of the modeland print medium, which
is either relaxed from a spool, distributed from a sealed container.
The print medium may be any of a number of materials, including
plastic, metal, clay, sand, and even human cells, each of which
is best suited to a specific types of printers.
Materials And Methods
The electronic databases Scopus, PubMed, Google Scholar, Science
Direct, Cochrane Library along with a complimentary manual
search of all journals. No limits and language restriction were
applied during the electronic search in order to include all the
relevant articles pertaining to the topic of interest. Only one relevant
article could be extracted through hand search and no articles
were retrieved from other databases.
Different Types Of 3-D Printing Technologies
Fused Deposition Modelling (FDM)
Fused Deposition Modeling (FDM) is a 3D printing technique
pioneered in the 1990s by Stratasys. The company continues to be
a leader in manufacturing 3Dprinters all over the world including
India. Alternatively, the 3D printers that are based on this technology
are also called as Fused Filament Fabrication (FFF), Plastic Jet
Printing (PJP) or material extruding printers, which is the generic
name for these 3D printers. The 3D printers that work on FDM
technology consist of the printer platform, a nozzle also called
as printer head and the raw material in the form of a filament.
The printer platform bed is typically made of some metal, ceramic
and each successive layer is deposited on this platform. All
the movements of the head and the raw material are controlled
by a computer set up. The thermoplastic material is capable of
being constantly melted when exposed to heat and re-solidified
when the heat is inhibited. The thermoplastic filament or metal
wire is coiled on a mounted spool. It is then provide through the
printer nozzle. The better class of 3D FDM printers allows the
temperature of the nozzle to be maintained just close to the glass
transition temperature of the material being extruded. This allows
the material to form in a semi-liquid state, but return to solid state
immediately. This results in a better dimensional accuracy.Commercially,
a few of the popular choices of raw material include
nylon, Acrylonitrile Butadiene Styrene (ABS) and its variations,
polycarbonates, ply-lactic acid, polystyrene and thermoplastic urethane.
When the FDM printer begins printing, the raw material is
extruded as a thin filament through the heated nozzle. It is deposited
at the bottom of the printer platform, where it solidifies. The
next layer that is extruded fuses with the layer below, building the
object from the bottom up layer by layer. Most FDM printers first
print the outer edges, the interior edges next and lastly the interior
of the layer as either a solid layer or as a fill in matrix. FDM printers
incorporate a mechanism whereby these support structures
(called struts) are printed along with the object. They are later
removed once the build is complete. They are later dissolved by an solvent. Finally the materials are able to produce build body parts.
Selective Laser Melting (SLM) and Selective Laser Sintering
(SLS)
The direct metal laser sintering process (DMLS) is controlled by
a computer which initiates the laser to to print theshape, stirring
across the powder to trace a cross-section of the product. The
Laser pulsates to heat up the metal powder, to just below melting
point and this is known as metal Laser sintering, or just above
melting point which is known as selective Laser melting.This metal
sintering or melting process fuses the powder together and creates
a solid form. Once this first layer has been established, the printer
platform drops, typically by no more than 0.1mm to expose a
new layer of powder and the whole process of first tracing, then
heating begins again. The 3D printing process works very well,
and the results are of a very high quality material. There may be
some small differences in the metal powder used. 3D printing Laser
sintering never actually consolidates the material; instead, the
Laser simply allows the particles to merge. Unlike the direct metal
Laser sintering process, melting actually creates a pool where the
materials can consolidate before reforming and hardening to create
a new solid structure. One of the reasons melting may be
chosen over 3D printing sintering is that the final substance won’t
be porous, thereby making it more suitable for a greater range
of applications(Fig 2). If having a porous material, direct Laser
sintering will give you the results you want too.
SLM/SLS have found an acceptance for production of orthopedic
and dental implants, dental crowns and bridges, partial denture
frameworks, and bone analogs[6] .
Electron Beam Melting (EBM)
Electron beam melting (EBM) is a 3D printing technology that,
at first glance, appears very similar to SLS 3D printing. However,
closer inspection reveals that EBM differs in several ways. The
most significant differences are that the energy source comes
from an electron beam instead of a CO2 laser and that the material
used is conductive metal instead of thermoplastic polymer.
In particular, EBM often uses titanium alloys and its not capable
of printing plastic or ceramic parts. That’s due to the fact that the
technology is based on electrical charges. They are what produce
the reaction between powder and electron beam, causing the former
to solidify
Before the printing process can begin, the powder bin is filled
with themetal powder. The powder bin is placed into the 3D
printer, and the internal pressure is set to around 0.0001 mBarthat’s
around 10 million times less than atmospheric pressure.
When the desired pressure is achieved in the build chamber, the
electron beam is fired up, heating the build platform to high temperatures.
Interestingly, while high part temperatures are undesirable,
high surrounding temperatures have a “stress relief ” effect
on the parts, helping to reduce the amount of distortion. This is a
unique benefit only present with electron powder bed fusion systems.
When parts are finally finished, the powder bin is taken out
of the 3D printer. Afterward, EBM parts can be polished, coated,
or machined using traditional techniques. EBM is able to form extremely
porous mesh or foam structures in a wide range of alloys
including stainless steel, titanium, and copper. The technology is
commonly used in orthopedic and oral and maxillofacial surgery
for manufacturing customized implants (Fig 3). Their structure
permits the ingrowth of bone, provides better fixation, and helps
to prevent stress shielding[7].
Stereolithography (SLA)
Stereolithography (SLA) is an additive manufacturing process that
belongs to the Vat Photopolymerization family. In SLA, an object
is created by selectively curing a polymer resin layer-by-layer using
an ultraviolet (UV) laser beam. The materials used in SLA are photosensitive
thermoset polymers that come in a liquid form. SLA
is famous for being the first 3D Printing technology: its inventor
patented the technology back in 1986[8]. If parts of very high
accuracy or smooth surface finish are needed, SLA is the most
cost-effective 3D printing technology available. Best results are
achieved when the designer takes advantage of thebenefits and
limitations of the manufacturing process. SLA has many common
characteristics with Direct Light Processing (DLP), another
Vat Photopolymerization 3D printing technology. For simplicity,
the two technologies can be treated as equals.SLA models are currently
used for planning cranial, maxillofacial, and neurosurgical
procedures and constructing highly accurate replicas of human
anatomy, customized implants, cranioplasties, orbital floors, and
onlays.
3D Polyjet
Polyjet (short for ‘photopolymer jetting’) 3D printers are a subclass
of the Material Extruding / Jetting 3D Printers category.
Material jetting is the name for any 3D printing technology that
jets a liquid (the build material) from a print head, which is then
solidified by UV light. In most material jetting processes, the build
material is a photopolymer. Stratasys, which is the leader in FDM
3D printing technology the world over, has acquired Objet to offer
PolyJet (or PolyJet Matrix) printers[10].
PolyJet 3D printers deliver high quality, multi-material printing
and that too in multi-colour form.At the core of PolyJet printers
are the jetting heads. The jetting heads deposit a single layer of
the build material (typically photopolymers) by sliding to and fro
along the X axis. The depth of each layer of photopolymer deposited
by each jetting head is selectively controlled by software.
Raster scanning the head across the build platform delivers the
capability to produce precise models .
There are four important advantages of PolyJet 3D printers.
• There can be a number of jetting heads that allow different
build materials to be ejected at the same time. This makes it
possible for 3D PolyJet printers to produce an object with
different levels of flexibility in a single build. PolyJet 3D
printers hence are useful to build complex objects with a
smooth finish.
• As 3D PolyJet printers have multiple jetting heads, they allow
for using photopolymers with different colours in a single
build. You can therefore build multi-coloured objects easily.
• Since the build platform is typically lowered after an iteration
of layer, there is more control over accuracy. High quality 3D
PolyJet printers have an accuracy of 16 microns (0.016 mm).
This allows for excellent detailing. Once a model is complete,
it is perfectly structured and does not require additional curing
or processing. If a support material is used, it is easily
removable. In most cases, it can be simply washed off with
water.
• There is a wide choice of raw material that is available for
printing. At present, there are more than 100+ types of build
material available for 3D PolyJet printers, and their number
is increasing.
Digital Light Processing (DLP)
Digital Light Processing (DLP) is a type of nanotechnology that
uses a digital micromirror device as a power source projector to
cure liquid resin into solid 3D objects. DLP is similar to stereolithography
as the method also employs light polymerization. One
difference is that DLP creates a single layer as one digital image
in tiny volumetric pixels as opposed to SLA’s laser process which
must scan the vat with a single point. DLP printing is faster and
can build objects with a higher resolution,(Fig 6) typically able to
reach a layer thickness of fewer than 30 microns. Furthermore,
DLP can produce objects with a wide variety of properties such
as high clarity, spngness, flexibility, water resistance, thermal resistance,
and durability. The photopolymers have been designed
to mimic ABS, polypropylene, and wax, blending layers together
much more smoothly than plastic filament is able to.
However, photopolymer prints can becomebrittle with increased
light exposure over time. Objects may begin to show cracks and
become more susceptible to breaking. The DLP process can only
use one material at a time since the object is built out of a vat
containing a singular photopolymer solution. Post-print processing
involves washing away the remaining resin and removal of
the supports by snapping or cutting. DLP-based technologies
are found in such diverse applications as movie projectors, cell
phones, video wall, digital cinema, medical, security, and industrial
uses[11] .
Laminated Object Manufacturing (LOM)
Laminated object manufacturing (LOM) is a process that combines
additive and subtractive techniques to build an object. It
works by successively layering sheets of material one on top of
another and binding them together using adhesive, pressure, and
heat application. Once the process is complete, objects are cut to
desired dimensions with a knife, a laser, or additionally modified
by machine drilling. The technology is able to produce relatively
large parts since no chemical reaction is necessary. The most common
materials used in LOM are plastics, paper, ceramics, composites,
and metals which are widely available and yield comparatively
inexpensive 3D printing method (Fig 7). Materials can be mixed
in various layers throughout the printing process giving more flexibility
in the final outcome of the objects. Paper models have a
wood-like texture and characteristics and can be finished accordingly.
Surface accuracy is slightly inferior to stereolithography and
selective laser sintering. LOM systems are used in sand casting,
investment casting, ceramics processing, for concept modelling,
and architectural applications[12] .
3D Printers Used In Orthodontics
The global additive manufacturing industry has been dominated
by three large companies: Stratasys, Ltd. (Eden Prairie, MN), 3D
Systems (Rock Hill, SC), and EnvisionTEC (Gladbeck, Germany),
with market shares of 57%, 18%, and 11%, respectively [13]
.As of January 2014, Stratasys sells 3D printing systems that range
from $5,000 to $900,000 in price and are employed in several industries:
aerospace, automotive, architecture, defense, medical
and dental, among many others (Figure 22). MakerBot and Objet
are the 3D printers recently acquired by Stratasys and currently
used in dentistry and orthodontics. For example, ClearCorrect
employs Objet in the aligner manufacture process while Invisalign
uses the 3D Systems' SLA technology. Other companies like
Concept Laser (Lichtenfels, Germany), Realizer (Borchen, Germany),
and SLM Solutions (Lübeck, Germany) are also offering
printing technologies and new materials to be used in dental 3D
printing. Furthermore, a broad line of innovative professional 3D
printers, orthodontic practical solutions, and price points exist for
generating full-color parts, wax patterns, and investment castings.
(Table.1) summarizes some of the characteristics of several 3D
printers used in orthodontics[14].
3D Printing Technology In Orthodontics And Dentofacial Orthopaedics
Diagnostic And Working Model In Orthodontics
Diagnostic and Orthodontic models 3D printing technology may
be used in orthodontics to manufacture models of patients’ dentition.
Increasing popularity and growing application of intra- and
extraoral scanners and digital dental models, contributes to a significant
decrease in a need to acquire alginate impressions and
casting plaster models, thereby allowing avoiding drawbacks of
conventional orthodontic models. Digital models may be used
for orthodontic diagnostic purposes (Fig 8). Diagnostic measurements performed on digital models represent high validity, reliability,
and reproducibility, and thus may be regarded as an equal
alternative to conventional plaster models. Although in cases,
in which manufacturing of orthodontic appliances is planned,
a physical model of patient’s dentition is required. 3D printing
enables to transform digital, virtual dental model of patient’s
dentition into a physical model, omitting certain steps, which are
conventionally required, including impression taking and model
casting. Moreover, rapid prototyping technology allows to manufacture
many identicalcopies of a digital model without any risk
of distortion or deformation, being available at any time. Kim et
al.[15] investigated precision and trueness of selected diagnostic
measurements performed on scans of models, which were printed
with 4 technologies including SLA, PolyJet, DLP, and FFF. The
results of the study revealed statistically significant differences between
measurements taken on models printed with all 4 methods.
Measurements on PolyJet and DLP models had higher precision
than for SLA and FFF models. The differences for tooth widths,
tooth heights, and arch width measurements. acceptablefor orthodontic
diagnostics.Camardellaet al.[16] investigated the influence
of the design of a model base on the accuracy of models printed
with stereolithography and PolyJet technology. The researchers
assessed 3 types of model bases: regular ABO (American Board
of Orthodontics) base, horseshoe-shaped based, and horseshoeshaped
base with a transverse bar. Horseshoe-shaped bases are
frequently designed in models used to manufacture thermoformable
orthodontic aligners, thus the assessment of their accuracy is
of significant.clinicalimportance.These differences were not observed
for PolyJet printed models
Removable Orthodontic Retainers
Computer-aided design and 3D printing open new possibilities
in orthodontics to manufacture customized removable retainers.
The procedure has been presented and described[17]. The
pro-cess integrates the application of new technologies, including
cone beam computed tomography (CBCT), CAD and 3D printing.
The first step in the procedure is scanning patient’s dentition using CBCT and image conversion into a STL file to create a
3D model of patient’s dentition. Followingimporting the file into
dedicated software (Zbrush 4R4, Pixologic, Los Angeles, California),
the Essixretainer is designed virtually (Fig 9). The virtual
project representing the retainer is (upon acceptance) manufactured
by printing and Formiga P100 3D printer (EOS, Munich,
Germany). The printer applies SLS technology. The printing material
used was a fine polyamide PA 2200 (EOS). A certain disadvantage
of the material used may be its white opaque color. The
application of stereolithography technique would allow to use another
printing material, achieving an ideal transparency. Another
disadvantage of SLS, named by authors, are high costs and still
low availability. However, according to the authors, the described
method may be successfully used with other 3D printing technologies
and materials.
Removable Orthodontic Appliances
First trials to manufacture removable acrylic orthodontic appliances
using computer-aided design and 3D printing have been
made and presented. A machine dedicated for this particular purpose
has been used to add and polymerize layers of acrylic, which
were added according to the computer design of the appliance.
The screws and wires however needed to be placed manually onto
the working model, their incorporation in the virtual design and
manufacturing process has been reported not to be possible at
that time. A procedure was described aboutAdresen activator and
sleep apnea appliance fabrication using computer-aided design
and additive manufacturing technology[18](Fig10). The first step
in the procedure was digitalization of plaster models of patient’s
dentition using a laser scanner. Construction bite and virtual appliance
design was made using CAD software (FreeFormModeling
Plus, version[11].
The acrylic baseplate of the appliance has been designed. The
design involved modlling of a palatal plate, bite blocks covering
occlusal surfaces of mandibular, and maxillary teeth to form a
monoblock and anterior capping covering lower incisors. The labial
bow was bent manually in a conventional way, with 0.9 mm
stainless steel wire. To incorporate the labial bow into the acrylic,
the authors designed special guiding jigs, which enabled precise
positioning of the wire in the acrylic plate. Manufacturing process
of the virtually designed activator was held using stereolithography
machine (SLA 250-50; 3D Systems). Following printing, the
appliance was cleaned in isopropanol solvent (99%) and support
structures were removed. Post-curing was achieved by ultraviolet
light polymerization to increase the degree of polymer conversion.
The next development in the field was fabrication of Hawley retainer
with CAD and 3D printing. Al Mortadiet al.[19] presented
Hawley retainer manufacturing using intraoral scans obtained with
TRIOS (3Shape, Copenhagen, Denmark), eliminating the need
of conventional impression taking and pouring plaster models.
During the stage of creating virtual appliance, the shape, thickness
and range of acrylic base plate, fitted labial bow, and Adams
clasps was designed. Wire elements were bent using cobalt-chromium
alloy with 3D printing technology. The Removal Orthopadeic
Functional appliance was fabricated form ClearVue resin
material (3D Systems), implementing stereolithography(Fig10).
Nowadays, 3D printing technology allows to manufacture wire
elements, including labial bows and clasps form metal alloys and
to incorporate those parts into the base plate of the appliance.
The authors printed the appliance using stereolithography (SLA
350 machine – 3D Systems).
Customized Lingual brackets
3D printing is used in the process of manufacturing fixed orthodontic
appliances. Additive manufacturing is a part of production
of customized process of lingual orthodontic brackets..Wiechmann
et al.[20] introduced 3D printing to create wax patterns of
lingual orthodontic3D printing is used in the process of manufacturing
fixed orthodontic appliances. Additive manufacturing is a
part of production of customized process of lingual orthodontic
brackets.
Brackets, allowing to customize the shape of bracket base. The
manufacturing process begins with virtual design of each bracket,
which can be customized to fit ideally to the anatomy of lingual/
palatal surface of teeth [Fig 11]. Digital design allows to customize
in – out, angulation and torque values of each bracket thus,
an individual bracket prescription is created for each patient. The
next step employs rapid prototyping to transform virtually designed
brackets into wax pattern..In order to achieve that, 3D
printing technology was employed. Digital design of lingual orthodontic
brackets involved creating thicker and extended bracket
bases on maxillary first molars and mandibular canines to manufacture those brackets as bands. Pivots and tubes were attached to
the bands, and proper tube and telescope length as well as design
were planned to achieve accurate class 1 malocclusion.
Clear Aligners
In previous posts we have covered the accuracy of various 3D
printers on the dental market in great detail as it pertains to the
dimensional trueness of a single, static 3D printed object. However,
it is also important to understand how 3D printer accuracy
impacts the clinical outcome of dynamic treatments like clear
aligner therapy. When fabricating a series of clear aligners to incrementally
align the teeth, the dimensional inaccuracy of each
3D printed model is compounded between aligner stages thereby
making 3D printer accuracy an even more important consideration.
Although the directionality of the error is not necessarily
consistent the magnitude of print inaccuracies between stages
could be up to double that of single print. (Fig 12). 3D printing
technology has set the basis for the use and rapid developments
in the field of aligners. Manufacturing of a set of aligners
for a single patient requires to perform individual digital setup,
which allows to plan movements of teeth during treatment. A
sequence of models, each one reflecting one single stage of treatment,
needs to be fabricated to allow producing a set of aligners.
Moreover, the range of tooth movement performed by an aligner
ranges between 0.25 mm to 0.30 mm, thus indicating the requirements
concerning the accuracy of working model fabrication.
Since most quality 3D printers exhibit average dimensional inaccuracy
on the order of 50-70µm, clinicians must account for the
possibility of 0.1mm variance in the planned maximal activation
rates[21]. As in-house clear aligner software continues to evolve,
machine learning and artificial intelligence will assist in the design
of more effective movement staging and activations (as products
like Invisalign are already doing), but the increased accuracy of
3D prints from quality 3D printing machines will always provide
an advantage for clear aligner therapy.
Occlusal Splints
Occlusal splints are used for treatment of patients presenting with
temporomandibular disorders (TMD). The conventional process
of splints fabrication in dental laboratory requires taking algi-nate
impressions of patient’s dentition,Occlusalwax bite registration,
and mounting casts in articulator. Salmiet al.[22] introduced 3D
printing into the process of splint manufacturing. Occlusal splints
were made by the authors using stereolithography machine SLA
350 (3D Systems, USA).
3D printed splint (Fig 13) has been evaluated clinically after 1, 3,
and 6 months of patient’s use. The adaptation process to splint
therapy has been positive and muscle tension has been relieved.
No signs of tooth or splint wear has been detected after 6 months
of clinical use. Moreover, the splint has been thoroughly tested
following scanning and the scan was superimposed onto splint
virtual design with special software. These findings indicate that
3D printing has potential to become routinely used in occlusal
splints manufacturing. The printing process is highly reproducible
and faster than conventional technique, thus decreases significantly
the dental laboratory workload. 3D printed splint accuracy may
reduce time required to trim the splint..
Surgical Templates For Orthodontic Miniscrew And Mini-plates Placement
Orthodontic miniscrews and miniplates are used as a source of
intraoral maximal anchorage. Loading of miniscrews or plates allows
to minimize reaction forces acting on teeth and also, broadens
the scope of possible tooth movements. Regarding force
control, miniscrew stability and anatomical limitations including
limited space for miniscrew placement, risk of root damage, perforation
of maxillary sinus or neurovascular damage in miniscrew
insertion, a factor of crucial importance for correct miniscrew
positioning. Various techniques have been developed to ensure
proper miniscrew placement trajectory and localization, but according
to the contemporary research data, the following methods
do not guarantee sufficient precision.
Wang et al. described a technique of orthodontic miniscrew
placement using a 3D printed surgical template[23] . The authors
applied superimposed CBCT and dentitionscan data, which were
imported into CAD software to design virtual surgical template.
The template was 3D printed with ABS material (acrylonitrile
butadiene styrene) using FDM 3D printing machine. The template
was subjected to clinical evaluation following fabrication.
The template had a good fit to the surface of oral mucosa (mean
gap size of 0.3 mm), good holding power, and fitting adoption
to patient’s teeth, ensuring sufficient stability during miniscrew
insertion. In order to manufacture surgical templates with high
accuracy and ability of intraoral application, it is necessary to use
high resolution 3D printers and biocompatible printing materials.
Time and workload required to design and manufacture the
template need to be considered in routine clinical use.Miniplates
may be used as well as a source of maximal anchorage in orthodontics.
Miniplates are a certain alternative to orthodontic miniscrews,
their range of applications include different orthodontic
treatment procedures such as maxillary molars intrusion, open
bite treatment, maxillary molar distalization, or maxillary protraction
or impaction..(Fig 14) Precise miniplate placement and good
adoption to the bone surface allows to decrease failure rates, and
enables the orthodontist to apply required mechanics.The main
advantage of this technique is precise determination of the final
position of an orthodontic miniplate prior to the surgical procedure,
which significantly reduces the time needed for surgery and
simplifies the process.
Cleft Palate And Cleft Lip
Three-dimensional printing is impacting surgery and patient management
in a wide variety of ways, including design of bespoke
implants as well as presurgicalplanning,creation of scaffolds for
soft-tissue defects, and creation of prosthetics. In regard to cleft
palate pathology, 3D virtual modeling is being used for reproduction
of palatal musculature mechanisms in adults as well as
to simulate velopharyngeal closure (Fig. 15) for research purposes[
24]. The creation of some conservative methods of treatment
for cleft palate, the use of distraction osteogenesis, has also been
evaluated and put into practice using 3D modeling. None of the
above uses have gone so far as to print a full reproduction of a
patient with cleft palate.
Figure 4 :Stereolithographic 3D printing Digital machineSurgical guides for dental implant placement are routinely produced bystereolithography[9].
Figure8 : Compare of 3D Printed orthodontic study models fabricated with a three dimensional printer (A, B, C) with traditional plaster study models (D, E, F).
Figure 14: Adaptation of the mini-plate. (a) Placement of the drill guide, (b) Pilot holes made on the STL model, (c) Adaptation of themini-plate, (d) Mini-plate secured with fixation screws, (e) Transfer-jig.
Figure 15: The soft 3D printed models which allows deform under slight pressure with enough elasticity to spring back into shape, similar to real soft tissue.
Figure 12. Pictorial representation of the microscopic images captured to evaluate the marginal accuracy of the copings using a stereo microscope.
Conclusion
3D printing technology has become more widely used in orthodontics
and the scope of possible applications is still expanding
with upgradation. Available literature gives many examples of
various 3D printing techniques and materials in a wide range of
its applications in dentistry especially Orthodontics. 3D printing
technology and material used in a certain clinical situation depends
on building a broad basis of scientific evidence from both in-vitro
and in-vivo studies, which allows to draw conclusions about accuracy,
costs effective, clinical efficiency, and further Future new
methods 5D Printing technology can easily create a sophisticated
andcurved structure which requires a lot of strength[25]. But
available literature is limited in database. Scientific and manufacturers
with recommendations applications of digital printing
technology are to be followed in order to minimize risks and help
to achieve clinical goals.With the addition of a 3D printer, the orthodontist
can achieve a completely digital workflow. Eliminating
traditional impressions and stone models not only reduces storage
requirements and time in the office, and also enhances clinical
practice efficiency, improves appliance fit, allows model reuse, and results in more satisfied patients.
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